Re: Home built rebreather. -What is a Rebreather?
To understand what a rebreather is and how it works, it is useful to understand how conventional scuba works. Nearly all diving apparatus presently available to the public falls into a class known as open-circuit scuba. This type of system was first introduced to recreational divers by Cousteau and employs a compressed gas supply and a demand regulator from which the diver breathes. The exhaust gas is discarded in the form of bubbles with each breath, hence the term "open-circuit". Open-circuit scuba is inherently inefficient: because only a small fraction of each inhaled breath is actually used by the diver for metabolism, there is a tremendous waste of useable oxygen (O2) with each breath. Furthermore, the quantity of O2 lost in this manner increases with increasing depth.
A rebreather is a fundamentally different kind of diving apparatus. There are three basic types of rebreathers presently being used in government and industry: oxygen rebreather, semi-closed rebreather, and closed-circuit rebreather. Each has specific advantages and disadvantages, as will be discussed briefly below. All kinds of rebreathers, however, have certain basic components in common. All designs start with a breathing loop equipped with a mouthpiece, through which a diver breathes. If the entire breathing loop is of rigid construction, the diver would be unable to breathe because there would be nowhere for the exhaled gas to go into, nor the inhaled gas to come from (analogous to trying to breathe in and out of a soda bottle). Thus, there must be some sort of collapsible bag attached to the breathing loop that inflates when a diver exhales, and deflates when a diver inhales. This bag is referred to as, appropriately enough, a counterlung. If a diver were to continue breathing in and out from this breathing loop, the carbon dioxide (CO2) exhaled by the diver would soon build up to dangerous levels. Therefore, the breathing loop must also include a CO2 absorbent canister containing some sort of chemical (e.g., HP Sodasorb, Sofnolime?, or lithium hydroxide) that absorbs CO2, removing it from the breathing gas. Of course, the CO2 absorbent canister alone will not permit the diver to continue breathing from the rebreather indefinitely; the oxygen in the breathing loop will eventually be consumed by diver via metabolism. Therefore, the rebreather must have some means to allow oxygen to be injected into the breathing loop in order to continue sustaining the diver. Furthermore, to prevent the diver from simply inhaling the same gas that was just exhaled, the rebreather must be designed to ensure that gas continues to circulate in one direction around the breathing loop. This is usually accomplished with an upstream check-valve, and a downstream check-valve, located on either side of the mouthpiece; these allow inhaled gas to come from only one direction in the breathing loop, and allow exhaled gas to go only in the opposite direction. Another feature common to most rebreather designs is some sort of shut-off valve in the mouthpiece which can be shut if the mouthpiece is removed underwater, to prevent water from flooding the breathing loop.
The fundamental difference between the three kinds of rebreathers is the way in which they add gas to the breathing loop, and control the concentration of oxygen in the breathing gas.
Oxygen Rebreather
The oxygen rebreather is the simplest kind of rebreather system, and will form a starting point for discussion of more complex systems. An oxygen rebreather consists of the basic components described above, with a cylinder of pure oxygen as the supply gas to replace the oxygen consumed by the diver. Some types of oxygen rebreathers add oxygen into the breathing loop at a constant rate, which is chosen to closely match the rate at which the diver’s metabolism consumes it. However, the diver’s rate of metabolism may vary during the course of the dive due to variations in the diver’s workload. Hence, such an active-addition system is prone to adding too much oxygen during periods of rest (resulting of wasteful venting of gas from the breathing loop), and/or not enough oxygen during periods of heavy work (resulting in the need for the diver to add oxygen via a manual bypass valve). Many oxygen rebreathers incorporate some sort of passive-addition system, whereby oxygen is added to the breathing loop at a rate that matches the metabolic consumption rate of the diver. A simple method for achieving this sort of gas addition system involves a mechanical valve which is triggered when the counterlung is completely collapsed. As the diver’s body converts the oxygen to carbon dioxide via metabolism, and the carbon dioxide is removed by the CO2 absorbent, the total volume of gas in the breathing loop decreases. Eventually, a diver’s full inhalation will cause the counterlung to "bottom-out" (completely collapse), thereby triggering the mechanical valve to add more oxygen. The hazard with this type of system on an oxygen rebreather is that it is vitally important to flush the breathing loop with pure oxygen prior to the commencement of the dive. If a large enough volume of other gasses are in the breathing loop, the diver may suffer from hypoxia (insufficient oxygen) before the counterlung collapses enough to trigger the mechanical oxygen-addition valve. From a design standpoint, oxygen rebreathers are very simple because they do not require a complex O2 control system. However, they are also extremely limited in function because the potential for CNS oxygen toxicity (too much oxygen) prevents safe operation of oxygen rebreathers at depths in excess of about 20 feet/6 meters. In order to safely descend to greater depths, the gas mixture in the breathing loop must contain some constituent other than pure oxygen (e.g., nitrogen or helium). Such mixed-gas rebreathers usually come in one of two forms: semi-closed rebreathers and closed-circuit rebreathers.
Semi-Closed Rebreather
Unlike oxygen rebreathers, semi-closed rebreathers are a form of mixed-gas rebreather, in that they incorporate gas mixtures other than pure oxygen. There are two fundamentally different categories of semi-closed rebreathers: active-addition, and passive-addition. By far, the most common are the active-addition systems. They are similar in design to the active-addition oxygen rebreathers, except that the supply gas contains a mixture other than pure oxygen. The supply gas is usually injected into the breathing loop at a constant-mass rate. In other words, regardless of the depth, a constant number of molecules of gas are injected into the loop in a given period of time. The rate of injection in such systems must be adjusted according to the fraction of oxygen in the supply gas, such that the rate of oxygen addition to the breathing loop meets or exceeds the rate at which the diver consumes oxygen in the breathing loop.
The advantage of this type of rebreather compared with an oxygen rebreather is that it allows divers to descend to greater depths without excessive risk of oxygen toxicity. The disadvantage, however, is the fact that the part of the supply gas that is not oxygen (usually nitrogen or helium, or both) is also added to the breathing loop at a constant rate. Because the diver’s body does not consume this "other" gas, it continues to build up in the breathing-loop. To prevent the obvious consequence of over-expansion, this excess gas must be periodically vented out of the breathing loop. In an ideal world, only the non-oxygen component of the breathing gas would be vented from the loop, saving the oxygen for consumption by the diver. However, because the gas in the breathing loop is more-or-less homogeneously mixed, a certain fraction of the vented gas is wasted oxygen.
Another problem with active-addition semi-closed rebreathers is that the concentration of oxygen in the breathing loop is variable. First of all, the oxygen fraction in the breathing loop necessarily "lags" somewhat behind the oxygen fraction in the supply gas. The reason for this is that the diver’s body is "pulling" oxygen out of the breathing gas much faster than it is "pulling" out the other constituents of the supply gas. Also, the oxygen is being added to the loop at a constant rate, but the rate at which the diver’s body consumes the oxygen varies according to the diver’s workload. A given diver’s metabolic oxygen consumption rate can vary by a factor of 6 or more in normal conditions, and as much as 10-fold in extreme conditions, depending on the level of exertion. These fluctuations affect the magnitude of the "lag" between the fraction of oxygen in the supply gas, and the fraction of oxygen in the breathing gas. To minimize the risk of hypoxia, the concentration of oxygen in the supply gas and the rate at which the supply gas is injected into the breathing loop must be high enough to accommodate the needs of a diver during heavy exertion. The higher the oxygen fraction in the supply gas, the more restrictive the depth limitation due to the risk of oxygen toxicity during periods of low workload. Furthermore, the greater the gas injection rate, the less time a given volume of supply gas will last (i.e., the less efficiently the supply gas is used). Thus, because of the (usually unpredictable) variability of oxygen needs by the diver during the course of a dive, and the inability of constant-mass flow semi-closed rebreathers to compensate for this variability, active-addition semi-closed rebreathers are inherently inefficient compared to other kinds of rebreathers.
