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GeckoSub Mirage Evo - And Adventures in 3D Printing Speargun Parts

Blowing O-rings Out Of Their Grooves

@Zahar mentioned this as being a risk and it has indeed happend to me on this very build. Back when I was using the original bushing which looked like this:
1742912918469.png
Looks like a perfect fit for an 8mm bore (or rather ~8.1mm), right?
Well, Mares designed the bulkhead for this gun to be 9mm...:
Screenshot 2025-03-25 at 22.30.43.png

Which I think is a bit strange as that's an unneeded 0.5mm gap all around the bushing which is not healthy for the o-ring.
On top of that, as mentioned, the groove seems to not have any free space, either.

When I used this bushing in a Mirage system with a 9mm bore, the o-ring was blown off. But when I made my own bushing with a bigger OD resulting in taller walls around the o-ring, it stayed put. Not Mares' fault as it was never intended as a Mirage part but nonetheless, an 8mm bushing in a 9mm bore almost sounds like they decided to increase the bore to 9mm after having manufactured 1000s of 8mm bushings...
 
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Reactions: tromic and Zahar
David, I noticed that the lip edge may be too sharp, high, and could cut the rubber seal at a pressure of 35 bar...?
I tried to calculate the equivalent diameter of the air regulator opening, as if it were round, and I got 10 mm..?

I was also thinking about another problem. If the equivalent hole for the power regulator ID = 10 mm and if the shaft according to the picture is 6 mm then the total passge of the power regulator hole is the same as if the hole was 8 mm...? The Mirage has 9 mm with a different power regulator...
But I still like your design idea!

 
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